China manufacturer Two Shaft Pls160 2 Speed Planetary Gearbox 5: 1 8: 1 Ratio Motor Gear worm gear winch

Product Description

Two Shaft PLS160 2 Speed Planetary Gearbox 5:1 8:1 Ratio Motor Gear 

-Planetary gearbox is a widely used industrial product, which can reduce the speed of motor and increase the output torque. Planetary reducer can be used as supporting parts in lifting, excavation, transportation, construction and other industries.

-Ratio: 12,16,20,25,32,40,64
-Weight: 31kg
-Product picture

-Conpments of the gearbox

-Datasheet

-Feature
Transmission Type: Planetary power transmission type
Material : Gear ring 42CrmoTi
                Flange Aluminum casting
                Output shaft 40Crmo
Output type:PLE round falnge output
                    PLF square flange output
                    ZPLE right angle round flange output
                    ZPLF right angle square flange output
Backlash:   Spur gearbox CZPT : <7 arcmin
                     Spur gearbox 2 stage : <12 arcmin
                     Helical gearbox CZPT : <3 arcmin
                     Helical gearbox CZPT : <5 arcmin
Low noise and high quality.

-Company introduction
FOCUS is an automation & drive focused global company, providing global customers with control, display, drive and system solutions & other related products and services, under the support of its excellent electrical and electronic technology as well as strong control technical force.
 
We provide and develop perfect products and solutions according to different requirement of the industry. Our products have been used and applied successfully in packing, printing, textiles, plastic injection, elevator, machine tool, robot,wood cutting, stone carving, ceramic, glass, paper making industry, crane, fan & pump, new energy resources etc.

FOCUS, your professional electrical partner !

-Payment & Package & Delivery 
1,Payment
( T/T , Western union, Paypal , L/C and so on )
2,Pakcage
( Small gearbox use carton package, Big gearbox use wooden box package ) 
3,Delivery
( By International Express,  By Air , By Sea )

 

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step
Customization:
Available

|

Customized Request

epicylic gear

How does a planetary gear arrangement handle variations in load and stress?

A planetary gear arrangement offers inherent advantages in handling variations in load and stress. Let’s explore how it achieves this:

  • Distributed Load:

One of the key advantages of a planetary gear arrangement is its ability to distribute the load among multiple gears. In this arrangement, the load is shared by the sun gear, planet gears, and ring gear, with each gear sharing a portion of the total load. As a result, the load on each individual gear is reduced compared to a single gear system, reducing stress concentration and enhancing the overall load-carrying capacity.

  • Load Sharing:

Planet gears in a planetary gear system share the load as they are meshed with both the sun gear and the ring gear. This load-sharing characteristic ensures that the load is distributed evenly across multiple gear teeth and contact points. Consequently, the stress on each gear is reduced, minimizing the risk of tooth failure and increasing the system’s durability.

  • Torque Splitting:

In a planetary gear arrangement, torque can be split among multiple paths. By controlling the distribution of torque between the sun gear and ring gear, variations in load can be managed effectively. If one gear path experiences higher stress, the torque distribution can be adjusted to shift the load to other gear paths, thereby balancing the stress and minimizing the risk of gear failure.

  • Multiple Stages:

Planetary gear arrangements can be designed with multiple stages, involving multiple sets of sun gears, planet gears, and ring gears. Each stage can handle a portion of the load, allowing for further load distribution and stress reduction. This multi-stage configuration enhances the gear arrangement’s capacity to handle variations in load and stress, making it suitable for demanding applications.

  • Robust Construction:

Planetary gear systems are known for their robust construction and high torque capacity. They are designed to withstand heavy loads and resist the effects of stress concentration. The use of high-quality materials and precise manufacturing techniques further enhances their ability to handle variations in load and stress.

In summary, a planetary gear arrangement handles variations in load and stress through distributed load sharing, torque splitting, multiple stages, and robust construction. By distributing the load among multiple gears, sharing the load between different paths, and employing multiple gear stages, a planetary gear arrangement can effectively manage variations in load and stress, ensuring reliable and durable operation in a wide range of applications.

epicylic gear

What are the considerations for lubrication and maintenance of planetary gears?

Proper lubrication and maintenance are crucial for the reliable and efficient operation of planetary gears. Let’s explore the key considerations for lubrication and maintenance:

  • Lubrication:

Effective lubrication is essential to reduce friction, wear, and heat generation in planetary gears. Consider the following aspects:

  • Lubricant Selection:

Choose a lubricant specifically designed for gear systems with the appropriate viscosity and additives to ensure proper film formation and protection against wear. Consult the manufacturer’s recommendations or industry standards for suitable lubricants.

  • Lubricant Contamination:

Prevent contamination of the lubricant by keeping the gear system clean and free from debris, dust, and moisture. Use proper sealing techniques and consider filtration systems to maintain the lubricant’s cleanliness and performance.

  • Lubrication Frequency:

Follow the recommended lubrication intervals provided by the equipment manufacturer. Factors such as operating conditions, load, and temperature can affect the lubrication frequency. Regularly monitor the lubricant condition and conduct oil analysis to determine if lubricant replacement or additional lubrication is required.

  • Maintenance:

Regular maintenance helps ensure the longevity and optimal performance of planetary gears. Consider the following maintenance aspects:

  • Inspection:

Periodically inspect the gear system for signs of wear, damage, misalignment, or abnormal noise. Detecting issues at an early stage allows for timely maintenance and prevents further damage.

  • Alignment:

Proper alignment of the gear components is crucial to distribute the load evenly and prevent premature wear. Regularly check and adjust the gear alignment as per the manufacturer’s specifications.

  • Torque and Load:

Ensure that the gear system operates within the recommended torque and load limits. Excessive loads can lead to increased wear and decreased gear life. Consider the application requirements and ensure the gear system is appropriately sized and rated.

  • Temperature:

Monitor the operating temperature of the gear system. Excessive heat can degrade the lubricant’s performance and accelerate wear. Proper cooling mechanisms, such as fans or heat exchangers, may be required in high-temperature environments.

In summary, proper lubrication and maintenance are essential for planetary gears. Choose suitable lubricants, prevent contamination, follow recommended lubrication intervals, inspect for wear, ensure proper alignment, consider torque and load limits, monitor operating temperature, and conduct regular maintenance. By adhering to these considerations, you can prolong the lifespan, enhance performance, and minimize the risk of gear failure in planetary gear systems.

epicylic gear

Can you explain the unique design and structure of planetary gears?

Planetary gears possess a unique design and structure that sets them apart from other gear systems. Let’s explore the distinctive features of the design and structure of planetary gears:

  • Components:

A planetary gear system consists of three main components: the sun gear, planet gears, and a ring gear. The sun gear is located at the center and is typically driven by an input source such as a motor or engine. The planet gears are gears that surround the sun gear and are connected to a carrier or arm. The ring gear is the outermost gear and meshes with the planet gears.

  • Internal Gear Meshing:

One of the distinguishing features of planetary gears is their internal gear meshing. Unlike other gear systems where the gears mesh externally, the teeth of the sun gear, planet gears, and ring gear are located on the inside surfaces. This arrangement allows for a compact and space-efficient design.

  • Orbiting Motion:

In planetary gears, the planet gears exhibit both rotational and orbital motion. While they rotate on their own axes, they also orbit around the sun gear. This combination of rotational and orbital movement enables the gear system to achieve different gear ratios and torque transmission.

  • Central Sun Gear:

The presence of a central sun gear is another characteristic of planetary gears. The sun gear is positioned at the center of the gear arrangement and serves as the primary driver for the overall gear operation. It receives the input power and transmits it to the planet gears.

  • Versatile Gear Ratios:

Planetary gears are capable of achieving a wide range of gear ratios. The gear ratio is determined by the relative sizes of the gears and the number of teeth on each gear. By varying the number of teeth on the sun gear, planet gears, and ring gear, different gear ratios can be obtained, providing versatility in speed reduction or amplification.

  • Load Distribution:

The arrangement of multiple planet gears in a planetary gear system helps distribute the load among the gears. This load distribution results in efficient torque transmission and enhanced durability. It also contributes to shock absorption and noise reduction during gear operation.

  • Compact Size:

Planetary gears are known for their compact size. The internal gear meshing and the integration of multiple gear sets within a single system contribute to their space-saving design. The compactness of planetary gears is advantageous in applications where size and weight restrictions are critical.

  • Wide Range of Applications:

Due to their unique design and structural characteristics, planetary gears find applications in various industries and mechanical systems. They are commonly used in automotive transmissions, robotics, aerospace systems, industrial machinery, and more. The ability to achieve different gear ratios, transmit torque efficiently, and operate in compact spaces makes planetary gears versatile in transmitting power.

In summary, the unique design and structure of planetary gears include components such as the sun gear, planet gears, and ring gear, internal gear meshing, orbiting motion of the planet gears, a central sun gear, versatile gear ratios, load distribution, compact size, and wide-ranging applications. These features contribute to the efficiency, versatility, and space-saving nature of planetary gears, making them suitable for various mechanical systems.

China manufacturer Two Shaft Pls160 2 Speed Planetary Gearbox 5: 1 8: 1 Ratio Motor Gear worm gear winchChina manufacturer Two Shaft Pls160 2 Speed Planetary Gearbox 5: 1 8: 1 Ratio Motor Gear worm gear winch
editor by CX 2023-09-11